CNC G-Code Simulator

ICAM’S Control Emulator™

Detect & Eliminate Collisions, Surface Gouges & More with a High-Precision CNC Simulator

Compared to traditional APT-based simulation systems, which only simulate the planned tool-path, ICAM’s Control Emulator™ delivers for a more meaningful simulation, accurately recreating how the machine tool will react to the G-code generated by your post-processor.

The simulator provides a powerful validation method allowing users to determine the association between G-code and specific operations inside the NC program and allows for specific modifications to the CAD/CAM NC program depending on the simulation results.

Compatible with Multiple CAD/CAM Systems

ICAM’s Control Emulator™ is built with maximum compatibility in mind. It supports all major CAD/CAM systems including Mastercam, CATIA, & Siemens NX.

Don’t see your software brand listed? Click here to see the complete list of supported CAD/CAM Systems

Mastercam CNC Simulator
Siemens NX Cam Simulator
CATIA CNC Simulator

Supports All Major CNC Machines & Controllers

No matter the make or model of your CNC machine-controller pairing, ICAM’s Control Emulator can be customized to make the most of its potential. Designing around precise dimensions and kinematics specs is the secret to providing you with production-ready G-Code that has been completely optimized for your given CNC machining process.

Don’t see your brand listed? Click here to see the complete list of our supported machines & controllers.

Mazak CNC Simulator
DMG CNC Simulator
Omax CNC Simulator
Makino CNC Simulator
Modig CNC Simulator
DST CNC Simulator

Cutting-Edge Features to Meet the Biggest Machining Challenges

ICAM’s Control Emulator has helped countless manufacturers gain a competitive edge by reducing costly CNC machine collisions and repetitive shop-floor proofing of parts through its advanced set of features.

Seamless CAM-POST Integration

ICAM CE is fully integrated with CAM-POST, ICAM’s leading edge NC post-processor development software; therefore, users may employ advanced features inherent to CAM-POST. As a quick start, CE may be created from existing post-processors generated by CAM-POST and subsequently, all post-processor data modifications will be reflected automatically in the CE.

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Shortened Learning Time for CAM-POST Users

CE utilizes the same macro language as CAM-POST for advanced customization features. All defined CODE and DATA registers are shown in two intuitive tables; therefore, configuration changes are easily executed to fit specific requirements.

Supports Advanced Controller Specific Syntax

When dealing with advanced controller programming such as variable definition, expression evaluation, branching and looping, the CE interacts with two plugin libraries that recognize special SIEMENS 840D, FANUC Macro B and HEIDENHAIN (ISO/Conversational) controller features. Users also have the option to develop custom plugin DLL modules to drive the CE to meet specific functions.

Run-Time Flexibility

Any NC command blocks can be manually typed or imported as a text file at “Run-Time” using the CE manual data entry (MDI) input console. This feature enables users to test multiple solutions without the need to change the input G-code file and restart the entire process. Users can also edit and save G-code directly.

A CNC Simulator That Allows Verification Inside CATIA

Although Control Emulator is compatible with all major CAD/CAM System, CATIA users may graphically simulate and test NC programs for collisions and over-travel before the G-code is implemented in the production environment. This unique “single workbench” capability allows programmers to avoid and correct programming errors that may have resulted in costly machine tool collisions and defective parts.

In addition, CE accommodates an “in-process” or “on-demand” CATIA/CE simulation environment vs. the existing multiple process loop currently offered by independent competitive
solutions. Benefits include improvements to NC programmer productivity and manufacturing process efficiency.

Technical Details & Specifications

Control Emulator is not a standalone product. It must be integrated with CATIA or ICAM’s Virtual Machine, It requires a 64-bit operating system, minimum 8Gb RAM and any OpenGL compatible graphics card. Minimum OS requirement is Windows XP or more recent.

Fully Integrated with CAM-POST

  • Stored in same database as CAM-POST post-processors and Virtual Machine models
  • Created using QUEST
  • Executed and debugged using CeRUN
  • Seamlessly integrated with Virtual Machine

CE Run-Time (CeRUN)

  • Full debugger UI
  • Pre-processors to support advanced G-code variables, looping and expressions
  • Supports advanced SIEMENS 840D, FANUC Macro B & HEIDENHAIN (ISO/Conversational) programming syntax

QUEST Builder

  • CE can be built separately, or based on existing post-processors
  • Standard post-processor questionnaire defines base capabilities
  • CE customization supports non-standard requirements
  • Uses CAM-POST’s macro language for customization
  • Built-in support for DELMIA models

Supports Advanced NC Programming Functions

  • RTCP and LCS Support
  • Linear/circular/helical interpolation
  • Drilling cycles
  • Tool change and tool pre-select
  • Length, diameter, fixture compensation
  • Spindle, coolant and feed
  • Subprograms
  • Tool plane (e.g., G17/18/19), Program units (G20/21), Absolute vs. relative positioning (G90/91), Program dwell (G04), Skip code (G31)

Looking to Make Your Machining Operations Even More Efficient?

ICAM’s team of consultants can work with you to develop the perfect all-in-one NC post-processing, simulation and optimization solution for your business’ unique challenges and constraints. They’ve helped manufacturers in highly-competitive industries including aerospace, automotive & electronics get a leg up on the their competition, by reducing the time and costs associated to NC programming and manufacturing.

+ Learn More About ICAM’s Consulting Services

Over 45 Years of NC Manufacturing Experience Rolled Into One Advanced CNC Simulator

ICAM’s post-processor, optimization and simulation solutions are trusted worldwide to deliver real-world cost savings in programming and manufacturing cycle time. Here’s a look at what AVPE & Shape machining had to say in a video produced by Desktop Engineering, ICAM’s official dealer for the UK.

“Our brief to DTE was to optimise our machining process. The market is very competitive, so any small advantage is priceless. The CATIA/ICAM implementation has been quick and flawless and we estimate that it is now saving us more than 20% on machining time.”

Steve Eccles, Technical Manager at AVPE

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Get a FREE Demonstration of ICAM’s Control Emulator

No matter your specific manufacturing needs and constraints ICAM’s team of CNC Simulation & Verification specialists can provide you with the ideal solution. They will take the time to understand and evaluate your existing process in order to deliver the most powerful and refined post-processing simulation solution possible.

Fill out the form to the right and one of specialists will get back to you for your free demo.