How to ensure collision-free table rotations in RTCP

Mastercam programmers have various options (clearance, retract, feed plane) for defining approach and exit moves, however all these options can only generate motions along the tool axis.

On a machine with a C rotary table, 5-axes contouring operations such as the one illustrated below pose a significant problem when the machine is programmed in RTCP (Rotating Tool Centerpoint Programming). This type of programming (G43.4 or G43.5 on FANUC controls, TRAORI on Siemens 840D, etc.) uses a built-in linearization function which ensures that the tool tip always follows a straight line. As a result, all positioning moves between passes will result in collisions, as the machine will interpolate all 5 axes “through the part”.

The solution, when using an ICAM post-processor, consists in setting the post to automatically turn off RTCP at the end of each pass, rotate the C table to the start of the next cut, then turn on RTCP again.

Below is a macro example which captures the Mastercam-generated NCI record 1000 between passes and issues the commands that temporarily disable RTCP:

    #1001:1000/*

 

    MODE/TLVEC,OFF $$ Turn off RTCP

 

    RAPID

 

    CLAMP/OFF,CAXIS,TABLE,$NCM $$ Rotate the C table

 

    MODE/TLVEC,ON $$ Turn on RTCP

Benefit to User
Prevent collisions when rotating the C table in RTCP mode.

For more information or comments, please do not hesitate to contact Phil at TechTipTuesday@icam.com